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Thermal printing
is common in many transactions you use on a daily basis, such as
retail receipts, airline tickets, gaming, entertainment, grocery,
banking, and healthcare.
Thermal paper
is chosen according to the application in which it is used. One
of the advantages of Thermal is the ability to have several different
"grades" which will be a combination of the weight of the paper
and the print sensitivity. For example, paper used for a receipt
will usually be a very low-grade, while the paper used for a document
will be a high-grade paper that will last for years. The variations
of grades between these two examples are considerable.
The overall
advantages of thermal printing
- Thermal printing
allows for a small, durable printer
- Thermal printers
easily withstand harsh environments
- Thermal printers
have simple, rugged mechanisms to move the paper
- Paper is
the only consumable for the printer
- Thermal printing
cost is not based on a 5% print coverage like other printing methods.
Printing a full page of black will be the same cost a page that
has only 5% coverage
- Thermal printing
never runs, smears or smudges
- Thermal allows
unlimited page lengths
- Thermal can
be weather-resistant which means that water or extreme temperatures
will not hinder the print image
What are
important paper characteristics in a mobile application?
- Print density
- Will the paper provide a superior quality black print
- Heat sensitivity
- At what temperature will the paper start to imprint
- Curl - Is
the paper of quality stock to minimize curl when in a roll format
- Sticking
- Can the paper print without damaging the print head
- Outdoor fade
- How long will the paper retain the image when exposed to outside
direct sunlight
- Ink and Marker
resistance - Can the paper be written on with ink and/or a marker
Pentax has
a dedicated engineering staff that tests Pentax paper in all the
above categories to ensure the highest quality for customer satisfaction.
The Pentax
Offerings
- Pentax
Quality Paper
Sold in single sheet, roll (perforated or plain), or fan-fold
form this paper is the most commonly used paper with the PocketJet
printer family. The 20lb paper gives the feel and handling characteristics
of bond paper. This paper is moisture resistant and has resistance
to UV light. Customers should choose Pentax Quality Paper to receive
a darker, clean, crisp image (laser quality) that will withstand
high temperature exposure.
*Pentax Quality Paper is guaranteed to hold it's print image when
filed under normal filing conditions for at least seven (7) years.
*The Pentax guarantee reads as follows:
Pentax Quality Paper is guaranteed against failures due
to defects in materials or workmanship for the first 90 days of
ownership. Once Pentax Quality Paper has been imaged with a clear
dark image, the image will remain legible for at least seven years,
assuming the documents are properly stored with compatible materials
under normal filing conditions, with a relative humidity between
45 and 65 percent, as well as a temperature below 77ºF.
- Pentax
Weatherproof Media
This top of the line paper is available in roll (perforated) or
fan-fold form. The paper is actually a film-based non-paper substance
that is waterproof and has maximum strength and durability. Its'
smooth surface and sensitivity will provide the best image quality.
Customers should choose Pentax Superior Paper when image duration
is of utmost importance.
*Pentax Superior Paper is guaranteed to hold its print image when
filed under normal filing conditions for at least ten (10)
years.
*The Pentax guarantee reads as follows:
Pentax Superior Paper is guaranteed against failures due
to defects in materials or workmanship for the first 90 days of
ownership. Once Pentax Superior Paper has been imaged with a clear
dark image, the image will remain legible for at least ten
years, assuming the documents are properly stored with compatible
materials under normal filing conditions, with a relative humidity
between 45 and 65 percent, as well as a temperature below 77ºF.
Buying Pentax
Thermal Paper
Pentax paper is available through the same resellers that carry
the PocketJet printer. This includes web-based resellers. Paper
can also be ordered directly from Pentax by using the Pentax on-line
store or by calling 1-800-543-6144 extension X1281 or X1248.
The best way
to determine the optimum paper solution is to understand your application.
Once you determine what you will print, it will be simple to decide
questions such as:
- Will I be
printing in a vehicle only (roll paper) or do I want the ability
to carry the printer (single sheet)?
- How long
will I have to store the printed image in paper form?
Pentax provides
the flexibility to provide the right paper as well as the customer
expertise to coach you in the buying process.
Questions
Question:
How can I get the lowest cost-per-page?
Answer: Part of cost-per-page will be determined by the choice of
paper you need for your application. Regardless of the choice of
the type of Pentax paper, volume buying will ensure lower cost-per-page.
Question:
What are the advantages of roll paper?
Answer: Several.
- Roll paper
allows for "hands-free" printing.
- The PocketJet
printer can be set to be an "end of print" as well as an "end
of page" printer. Whereas "end of page" is the usual printer setting,
"end of print" allows you to print only the length of the document.
Printing a short document and then being able to print a several
page report will save you time and cost.
- End of print
settings makes it easy to print physically long documents such
as polygraph forms or testing documents.
- Roll paper
is also available in perforated form.
- If you need
an in-vehicle mount or a portable roll paper mount - all the major
mount companies support Pentax.
Question:
What are the advantages of Fan-fold paper?
Answer: It facilitates hands-free printing that looks like it has
been single sheet fed.
Question:
How can I minimize paper curl?
Answer: With Pentax cut sheet paper, or fan-fold paper, you will
never have to worry about paper curl.
With roll paper,
two things will determine if the paper curls.
- Paper that
has been put in a paper mount and has not been used for a long
period of time may curl.
- A roll-mounted
paper that has become loose on the roll may curl. Having the paper
tightly rolled will ensure less curl.
Question:
Can I use other thermal paper or do I have to use the Pentax brand?
Answer: Pentax paper is provided to guarantee the best performance
and compatibility. The PocketJet printer will print on thermal paper
found in office supply stores, however, when using this paper, please
be aware of the following:
- Pentax will
not guarantee print image quality.
- Pentax will
not guarantee the print duration on the paper during storage.
- Some inexpensive
paper can be abrasive, which will cause the printer head to wear
resulting in print head failure.
Question:
Can I get company letterhead or water marks on Pentax Paper?
Answer: Yes, on Pentax Quality and Pentax Superior paper. Just call
our technical support at 1-800-543-6144 for complete information on
how Pentax paper can be imprinted with your letterhead, logos or
other printed information.
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Why
Pentax has chosen direct thermal technology
The design of a truly portable printer, one that can be easily slipped
into a briefcase alongside a notebook computer or handheld, requires
that the device meet both expectations for portability and image
quality. While a variety of printing technologies have proven their
abilities in image quality, most of the common solutions do not
lend themselves to portability. At best, many printer manufacturers
rely on moving desktop printing technology to the "portable" printer
market providing a printer that does not adapt well to changing
environments or provide an easy-to-carry raveling companion.
What makes a
printer "portable"? That is the question Pentax asks when designing
printers to specifically meet the growing demands of mobile workers
thus setting a clear criteria:
- Print quality
must be comparable to 300 dpi black and white laser output. Character
and graphics must always be sharp and clear and never smudge or
smear when handled or exposed to the environment.
- The printing
speed must be up to three pages per minute. Printing must not
be hindered by memory limitations.
- The weight
and dimensions must be as small as possible and still accommodate
letter or legal width paper. It must also allow for flexibility
and cost savings of using roll paper or perforated roll paper
for "hands free printing" or "end of print" printing while continuing
to support single sheet paper feed for document printing.
- The number
of moving parts must be minimized and the design sufficiently
rugged for portable reliability. The printer must require little
or no maintenance regardless of the usage cycle.
- The support
for operating platforms has to be flexible to adapt to the needs
of the mobile office.
- Consumables
must be minimal, withstand changes in the exposed environment,
and be cost sensitive.
- The printer
must print at any altitude, and withstand some of the most demanding
temperature conditions.
Looking at the
options in printing technologies, it becomes apparent that Direct
Thermal Technology meets the criteria needed in "Portable" printing.
Laser
Technology
Laser printers offer crisp, high-quality print, working in a similar
way to a photocopier, the difference being the light source. With
a photocopier, a page is scanned with a bright light, while with
a laser printer the light source is a laser. After that, the process
is much the same, with the light creating an electrostatic image
of the page on a charged photoreceptor, which in turn attracts toner
in the shape of the electrostatic charge.
The design of
laser printers is best suited for an office environment and can
accommodate multiple users.
Why not portable:
- Laser printers
are bulky mechanisms that requires quite a bit of power to achieve
printing results
- Toner required
for laser print is somewhat sensitive and does not perform well
with extremes of temperature and humidity in the field.
- A laser printer
needs to have all the information about a page in its memory before
it can start printing causing a delay in printing a graphic intensive
print job while producing costly additional memory requirements.
- Consumables
can be costly as most lasers use cartridge technology based on
an organic photoconductive drum, coated in light-sensitive material.
During the lifetime of the printer, the drum needs to be periodically
replaced as its surface wears out and print quality deteriorates.
The cartridge is the other big consumable item in a laser printer.
Its lifetime depends on the quality of the toner it contains.
Sometimes the toner cartridge and the drum are housed separately,
but in most cases the drum is located inside the cartridge. This
means that when the toner runs out, the whole drum containing
the cartridge needs to be replaced, which adds considerably to
the running cost of printer and produces a large amount of waste.
Ink-Jet
(and Bubble Jet) Technology
Inkjet printing, like laser printing, is a non-impact method. Ink
is emitted from nozzles as they pass over a variety of possible
media. A print head scans the page in horizontal strips, using a
motor assembly to move it from left to right and back, as another
motor assembly rolls the paper in vertical steps. A strip of the
image is printed, then the printer moves on, ready for the next
strip.
There are several
types of inkjet technology but the most common is "drop on demand"
(DOD). This works by squirting small droplets of ink onto paper,
through tiny nozzles. The amount of ink propelled onto the page
is determined by the driver software that dictates which nozzles
shoot droplets and where.
The design of
inkjet printers is best suited for a desktop environment and usually
accommodates one user.
Why not portable:
- While the
print quality of ink-jet printers has improved greatly over the
years, they most commonly employ a water-based ink, and the printed
page is vulnerable to everything from rain to coffee spills or
finger smudges. Moreover, these inks are known to have problems
in mobile environments where temperature or pressure extremes
occur. The print heads depend upon capillary flow to move the
ink from the reservoir area to heating chambers inside the print
head. Cold ink or pressure variations can upset this process.
- The nozzles
used in inkjet printers are hair fine and may become easily clogged
in the extreme environments required for mobile printing.
- Having many
moving parts may not allow the printer to withstand the harsh
use of mobile users thus causing printer failure.
- The ink has
a tendency to smudge immediately after printing. Changing cartridges
can be messy.
- Printer sizes
have been reduced, but this technology still does not lend itself
to a mobile form factor. The space required for the thermal head
and ink reservoir sets a bottom limit to the size of the printer.
- While the
cost of printers has eroded significantly, the cost of ink has
not. As a result, while acquisition costs have come down significantly,
the cost-per-page for printing has remained high. Since ink use
is directly related to the amount of image printed, higher area
coverage increases printing costs.
- Ink-jet technology
can deliver both color and black images of high quality. Image
quality is in large part determined by the paper used, with the
best quality papers costing far more than ordinary copier paper.
Thermal Transfer
Technology
There are two very different thermal transfer technologies in common
use today. The oldest and most common is often called 'thermal wax',
and the less common is known variously as 'dye diffusion or dye
sublimation'. Both technologies are known as "specialist" technology
- designed to perform a specific function.
The first applies
an opaque material to the paper, while the second releases dye into
selected areas of the paper. Thermal print heads are used in both
cases to release the material to the paper. Due to resolution limitations
and the fact that the imaging material is opaque, thermal wax is
better used for images that contain text and solid images with the
expectation that dithered or half-toned pictures will not be of
high quality. Dye sublimation, however, allows the three or four
color dyes to be applied in differing amounts in each dot, and meld
together in the image. Even at 300dpi, dye sublimation can produce
exceptional color pictures of near photographic quality. Both technologies
create permanent images and the waxes and dyes do not dissolve in
the presence of water.
The design of
dye sublimation technology is best suited for a demanding graphics
arts and photographic applications and intended for multiple users.
The design of thermal wax technology is well suited to printing
on transparencies.
Why not portable:
- Both thermal
transfer methods make use of ribbons to hold the wax or dye. Those
areas of the ribbons that are not used in a particular image are
wasted. Unlike ink-jet, therefore, the cost of printing is unrelated
to the amount of image printed; area coverage does not effect
per page costs.
- Since there
must be an amount of ribbon equal to the entire printed area of
an image, or in some designs, the entire size of every page, the
footprint of these printers must either be fairly large to accommodate
the storage of the wax/ink ribbon. Alternately, the ribbons must
be very small and require frequent replacement.
- Print speeds
are low
Direct
Thermal
Direct thermal makes use of thermal print heads similar to those
used for thermal transfer printers, but without the ribbons required
for thermal transfer printing. Instead, direct thermal creates the
image on the specially coated paper stock directly without the need
for ink, wax or dye. The only moving parts in the design are those
necessary to move the paper through the printer. There are no moving
heads or ribbon feeders.
Designs using
direct thermal technology can therefore be created in very small
footprints. The print head, paper feed mechanism and the electronic
intelligence to run the printer requires less space and weight than
any of the other available technologies.
Direct thermal
technology is in far more common use than most consumers realize,
and has made great strides since the early days of thermal FAX printing.
The vast majority of receipt printers and airline ticket printers,
and many event ticket printers (including those used in theaters)
are direct thermal devices.
Pentax has chosen
to develop portable printer products utilizing direct thermal technology
for the benefits described above. Additionally, this technology
was chosen for its versatility in performing in adverse environmental
conditions where other print technologies may not perform optimally.
These include in-vehicle applications in climates that range from
high temperature/high humidity to sub-freezing temperatures that
can occur in winter conditions. A further benefit is having only
one consumable, Pentax quality paper. The overall cost of ownership
per page, therefore, is quite low.
Pentax also
realized that consumers might be hesitant to purchase products based
on direct thermal technology due to previous experiences with thermal
paper that was traditionally used with early facsimile machines.
With this in mind, the company entered into a program to develop
high quality thermal paper for use in its portable printers. This
development has resulted in the production of a thermal paper that
uses a heavier base-stock (20 pound) and whiteness characteristics
that are very similar to copier bond paper in wide use around the
world. The combination of high quality Pentax paper and Pentax printing
technology has resulted in a very portable printer solution with
print output that rivals other traditional printer technologies.
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